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Stainless Steel - an anti-corrosive aesthetics product is produced with unique two
stage liquid steel processing technology. It is the most recycled commodity with
varied product life cycle depending upon usage. Stainless Steel products offer immense
market potential for industrial, infrastructure, transportation, home, architectural
and construction applications.
Stainless Steel grades are essentially alloys of iron with more than 10.5% chromium.
These grades may contain additional elements of nickel, manganese, carbon, nitrogen
and silicon. They can further be modified for special purposes by addition of molybdenum,
titanium, niobium, silicon, sulphur etc. A wide range of these grades have been
developed based on specific requirements. These are classified into following categories
based on their micro structure:
Austenitic Stainless Steel grades are characterized by superior corrosion and oxidation
resistance, weldability, ductility and toughness compared to ferritic and martensitic
Stainless Steel grades for similar levels of chromium. Austenitic Stainless Steel
grades exhibit excellent resistance to atmospheric corrosion. They effectively withstand
attack of organic acids (e.g. acetic, lactic, citric etc.), exhibit good resistance
to oxidizing acids (e.g. nitric acid) and fair resistance to mineral acids (e.g.
sulfuric acid).These grades are well suited for severe forming. Some grades work
harden to a high degree while others have been developed to minimize this tendency.
Work hardening is advantageous in certain cases where high strength is required.
Austenitic Stainless Steel grades are nonmagnetic in annealed condition but depending
on composition, they may become mildly magnetic when cold worked. These Stainless
Steel grades possess good high temperature properties such as creep strength and
resistance to oxidation or scaling. They also exhibit excellent low temperature
ductility and impact strength. Austenitic Stainless Steel grades can be readily
fabricated by bending, drawing, spinning, punching, drilling, machining and welding
and can be readily polished to a high finish. These attributes make them very versatile
and popular for diverse applications in a variety of industries. There are two broad
categories of Austenitic Stainless Steel — chromenickel (300 Series) and chrome
manganese (200 Series). Currently, chrome-nickel is the largest produced Stainless
Steel category globally. Typical applications for this category include food processing,
chemical plants, pharmaceutical equipment, hospitals, textile, architectural, building
construction, kitchenware, consumer durables etc. Chrome-manganese Stainless Steel
is the fastest growing of all Stainless Steel categories on account of its high
performance to cost ratio. Its applications include kitchenware, cutlery, sinks,
automotive trim, architectural, buildings, furniture, buses, trains and ornamental
tubes.
Martensitic Stainless Steel grades are plain chromium grades containing 11.5 % to
18% of chromium with relatively high carbon content (0.1% – 1.2%). Initially developed
for cutlery, these are well suited for applications requiring high hardness and
resistance to abrasion and erosion. These grades are magnetic and display fair cold
forming characteristics. Although these can be hardened by aircooling, oil quenching
is sometimes used to assure uniform hardening. These grades can be welded but require
stress relieving after welding. They exhibit their best corrosion resistance in
the hardened condition and perform well in mildly corrosive environments. Martensitic
Stainless Steel grades are commonly used for knife blades, turbine blades, surgical
instruments, fasteners, shafts, spindles, valves and pins.
Ferritic Stainless Steel grades are non-hardenable plain chromium grades with chromium
content varying from 10.5% to 28% and with low carbon content. These are magnetic
and exhibit a better resistance to corrosion than martensitic grades. These grades
are employed in applications where the desired formability, weldability and corrosion
resistance is between those of martensitic and austenitic types. The ferritics can
be polished or buffed to achieve high luster.
Duplex Stainless Steel grades contain relatively high chromium (between 18% and
28%) and moderate amounts of nickel (1% to 8%). This combination of ferritic and
austenitic structures is called duplex. Many of these grades contain molybdenum
(1% to 5%) and nitrogen (0.05% to 0.3%). Some duplex Stainless Steel grades also
contain manganese (up to 5%), copper (up to 2%) and tungsten (up to 2%). These grades
exhibit high resistance to stress, corrosion cracking and chloride ion attack and
have higher yield strength than that of austenitic or ferritic steel grades. These
properties combined with suitable design lead to material saving. High quality fabrication
and welding are possible if the operator is trained well. These grades are used
in marine applications, offshore platforms, paper and pulp industry, chemical, petrochemical
and desalination plants.
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